₹1 Lakh Store
⌘K
GETTING STARTED
FIND — Get an Idea
VALIDATE — Hit PMF (Phase 3)
UNIT ECONOMICS — First (Phase 4)
SCALE — Build to ₹1L/mo
    • Supplier Sourcing SOP
    • MOQ Negotiation Scripts
    • Quality Control Checklist
    • Inventory Planning Model
    • Reorder Point Calculator
    • Shiprocket Setup Guide
    • 3PL vs Self-Fulfillment
    • COD Remittance Cycle
    • Returns Management SOP
    • Packaging Material Vendors
AI & AUTOMATION
ANALYTICS & DATA
FINANCE
TOOLS & CALCULATORS
RESOURCES
  1. SCALE — Build to ₹1L/mo
  2. Supply Chain

Phase 7 of 13 — Supply Chain · Days 54-63

Your supply chain is your competitive moat

Shipping kills more D2C brands than bad products. At ₹55-65 per shipment and 25-40% COD RTO, every rupee matters. Master your supply chain — supplier negotiations, courier comparisons, and packaging — before you launch.
First 30-50 UnitsShipping SetupCOD ManagementPackaging
Prerequisite: Your landed cost, shipping cost, and packaging cost all feed into your unit economics. Run the Unit Economics Calculator before negotiating with suppliers. Know your target landed cost before you ask for quotes.

30-50

First Units

Minimum viable inventory

₹55-65

Shipping Cost

Per 500g shipment

25-40%

COD RTO Rate

Industry average in India

7-14 days

Reorder Lead Time

Plan inventory accordingly

COD RTO is your single biggest margin killer. At 25-40% RTO, every 100 COD orders costs you ₹4,000-8,000 in wasted shipping alone. Implement prepaid incentives from day one.

₹55-65

per shipment — the hidden cost most founders ignore

This includes pickup, transit, delivery — but NOT return shipping for RTO

Margin Stack for a ₹599 Product

Cost ComponentAmount% of RevenueNotes
Selling Price₹599100%Your MRP
Product Cost₹120-15020-25%3x+ markup from supplier
Shipping Cost₹55-659-11%500g zone B via aggregator
Packaging₹20-303-5%Mailer box + thank you card
Payment Gateway (2%)₹122%Razorpay/Cashfree
RTO Buffer (8-10%)₹48-608-10%Average RTO cost per order
Marketing CAC₹150-30025-50%Meta/Google ads
Net Profit/Order (Target)₹100-14017-23%Target

Courier Comparison — India D2C

Courier500g Zone A500g Zone B500g Zone CBest For
Delhivery₹33-38₹47-55₹67-80General
Xpressbees₹30-35₹44-52₹62-75Affordable
Ecom Express₹35-40₹50-58₹70-85COD
DTDC₹40-48₹55-65₹75-95Speed
BlueDart₹50-60₹65-80₹90-110Premium
Use an aggregator (Shiprocket, NimbusPost, Pickrr) to access multiple couriers at discounted rates. You'll save 20-30% vs direct courier contracts and get automated AWB generation.

Shipping Zone Strategy

Zone A — Local

₹30-40

500g shipment

Radius: Within same state

Delivery: 2-3 days

RTO Rate: 15-20%

Zone B — Regional

₹45-60

500g shipment

Radius: Neighboring states

Delivery: 3-5 days

RTO Rate: 25-30%

Zone C — National

₹65-90

500g shipment

Radius: Rest of India

Delivery: 5-7 days

RTO Rate: 30-40%

25-40%

COD RTO — the silent margin killer

Every RTO order costs ₹80-120 in wasted shipping + packaging

COD vs Prepaid — Incentivize Digital Payment

FactorCODPrepaidAction
RTO Rate25-40%2-5%Prepaid Wins
Shipping Cost₹10-15 extraStandard ratePrepaid Wins
Cash FlowDelayed (7-14 days)ImmediatePrepaid Wins
Conversion RateHigher (60-70% of orders)Lower (30-40% of orders)COD Advantage
Customer TrustHigh (pay on delivery)Requires brand trustCOD Advantage
Strategy: Offer 5-10% prepaid discount + free shipping on prepaid orders. This shifts 20-30% of COD to prepaid within 60 days, reducing RTO by 8-12 percentage points.

Packaging & Unboxing — Your Physical Store

Essential Packaging

Mailer Box: ₹15-25 per unit (custom printed)

Poly Mailer Bag: ₹3-8 per unit (for lightweight items)

Bubble Wrap: ₹2-5 per unit

Thank You Card: ₹4-10 per unit

Tissue Paper: ₹2-5 per unit

Total: ₹20-45 per order

Unboxing ROI

Great unboxing drives organic growth

UGC Content: Beautiful packaging = Instagram photos

Repeat Purchase: Premium unboxing increases reorder rate by 15-20%

Word of Mouth: 40% of customers share packaging they love

Review Rate: Thank-you cards with review links increase reviews by 30%

Inventory Management — Never Run Out or Over-Stock

StageUnitsReorder PointLead Time
Launch30-50 unitsN/A — first batch7-14 days
Month 150-100 unitsAt 50% stock7-14 days
Month 2100-200 unitsAt 40% stock7-14 days
Month 3+200-500 unitsAt 30% stockPre-order forecast
Phase 5 Completion Checklist

Detailed SOPs for Phase 5

Sources: Shiprocket D2C Shipping Report 2024, Delhivery Bluebook, Indian D2C Supply Chain Benchmarks

Next Step

Ready to move forward? Continue to Phase 6.

Phase 6: Store Setup →